Modern Floor Lamp – Poplar and Concrete

Over the last couple years we’ve seen a lot of desk lamps, floor lamps and pendant lights and I’m sure some of my inspiration and ideas have come from seeing some of those, either online or in person.  My wife and I had a void between our sofa and chair that needed something….a table….a planter….a floor lamp….something!  So we decided on a floor lamp, and we decided that I would make it myself.

Having gotten some pretty nice results using poplar for a coffee table I decided to would make the floor lamp using poplar, and the base out of concrete.  For the lamp shade, we were walking around Target one day and saw a bunch of these wire baskets on clearance.  They came with a cloth insert, so I think they were just supposed to be storage baskets or something, but we immediately thought “lamp shade!”

The wire basket needed a little modification to accept a light socket, so a few snips with the bolt cutter and we were all set. Well, it was also green so we painted it white. Now we were all set.

The design and assembly of the poplar body was fairly simple, but required a good amount of sanding to get rid of any high points and make all the joints flush. The trickiest part was figuring out a couple of the angles.  Assembly included Gorilla brand wood glue as well as some allen screw parts for a cleaner, more finished look (as opposed to just using nuts and bolts). A Forstner bit was used to countersink the allen screws. Man, I love Forstner bits!  Finally, the wood got covered with Satin Minwax Water Based Oil-Modified Polyurethane and after a couple rounds of fine sanding and more poly, that gave it a nice smooth finish.

The base was originally going to be a different concrete casting and we used another cool bowl we found on clearance at a Target that had all these geometric angles…it was sweet. But after pouring the concrete and attaching the lamp to it, I didn’t like the size and scale of the base with the size of the lamp.  So I scrapped that one and made a flatter, wider disc-shaped form and poured the concrete into that (we had to get creative with melamine and a couple 5-gallon buckets from Lowes when it came to making a flat, wide concrete form!)

Next I fashioned an anchoring bracket to hold the lamp to the concrete base using a pipe flange, some pipe and a PVC plug (sanded smooth to look more like a nicely finished plug on the pipe). Once that was all done I just had to feed the wire through the little holes and attach the socket and plug. This had to be done carefully so we didn’t fray or pull back the chevron zig-zag cloth wrapping on the wire.

When it was all done I screwed in a light bulb and flipped the switch.  After trying several other bulbs first, I landed on a round frosted glass 40-watt LED bulb. The light from the bare bulb was soft enough to tolerate but I still wanted to diffuse it some more.  I found a cylindrical glass shade at Lowes that fit inside the cage and gave us the diffusion we were looking for.  Now it’s perfect.  And by perfect I mean perfect. Enjoy….and don’t make fun of my drawing, haha!!

 

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JET AIR FILTRATION SYSTEM AFS-1000B

I’ve got a serious dust problem in the garage shop and I finally took a step towards conquering the problem.  Say hello to my new JET Air Filtration System (AFS-1000B).  I saw that Rockler (and apparently many other woodworking stores) were running a sale on JET products so I figured now was as good a time as any to pick up the unit.  It’s pretty straightforward…nothing weird about setup or installation…pretty much just plug and play!  As many other reviews have stated, the only thing that could be tricky is lifting the unit for mounting, but lucky for me I have an awesome wife who can lend a hand when I need it  🙂

So here’s the unit in the box, and pulled out of the box.  Pretty exciting, right?
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The handles on the sides of the unit proved to be very helpful and their placement closer to the heavier end of the unit was well thought out:

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Here’s the back side where all the clean air comes out:

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This is the clip that holds the removable filter in place:

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The remote is….in one word….awesome.  The remote turns on and turns off the unit.  It also has the 3 speed selection as well as the timer feature which is nice to come into the shop and you can just select 2, 4, or 8 hours and forget about it.  I have found that you need to aim the remote right at the unit for best remote control performance.  No biggie.

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Parts in the box (other than the unit and manual) include mounting brackets, screws and nuts, washers, bolts for hanging the unit, some adhesive pads, velcro for the remote and a couple AAA batteries.

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Hanging the unit was actually pretty easy with a helper.  After measuring and installing some bolts in the ceiling joists, I hung chain from each and cut to length.  Then I lifted and held the 60 pound unit over my head while my wife moved around on the ladder hooking the chain to the unit.  Hanging the unit took about 15 minutes.

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So far so good on this little monster!  Even though I knew the dimensions ahead of time, it still seemed pretty big when I got it (my garage shop is about 20×19).  That’s fine with me though.  It’s also surprisingly quiet.  Don’t get me wrong, you can definitely hear it but at the low speed it’s almost unnoticeable…at the medium speed you do notice it…and at the high speed you definitely know there’s a unit running, BUT it’s not bad at all.  I really expected it to be much louder, and it’s also very stable with pretty much no vibration/shake.  Blowing some dust in the direction of the unit I could easily see it get sucked into the filter.  If you don’t have one, go get one.

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The Original Recycled Wood Chevron Planter Box

A few years ago I had some scrap wood laying around and wanted to upcycle and build something with it.  This was also around the time when the chevron pattern was getting popular and starting to pick up momentum.  What I came up with was a really cool and fun chevron pattern garden box using recycled wood.  After I completed the build, I shot the following photos of it and put it on our blog:

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Then one day, a few weeks after blogging this original chevron garden box, I noticed an insane jump in hits and blog traffic.  When I looked at the stats I noticed the traffic was coming from a blog post over at www.curbly.com, where it had been a featured blog post.  Ever since then it’s been an endless (and awesome) flow of traffic as a result of additional blog features from sites like Apartment Therapy, 2Modern Blog and Roadkill Rescue, as well as literally hundreds of other blogs.  If you have featured my chevron garden box, thank you so much!  I’ve also found tons of pins on sites like Pinterest and Craftgawker.  It’s really cool to see my work has been so popular all over the web.

The boxes have made their way around the web so much that even Matt Blashaw from the DIY Network took the idea and built a really cheap/fast/free version on Good Morning America:

The boxes Matt Blashaw made are a very quick and dirty version compared to mine.  Wouldn’t it be  cool if the DIY shows were more like internet blogs and credit the original source of the projects they showcase?  I’m sure I’m not the only person who feels this way  🙂

Long before Matt’s garden box hit Good Morning America I was hired to make another set of boxes box in different sizes with different colors and I wanted to raise the bar when it came to the quality and detail of the boxes while still retaining that rustic and recycled look.  The result was my Recycled Wood Chevron Garden Box V2 seen here, and 3 of them have a new home at an On The Border restaurant in Arkansas and 3 of them have a new home at an On The Border restaurant in Illinois:

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I was paying extra close attention to detail with these boxes and I’m really happy with how they’ve evolved and it’s fun to think of all the other ways I’ll be able to incorporate and improve on this design.  Anything from colorful outdoor garden ideas to giving it a modern twist and bringing it indoors….the sky is the limit!

If you’re here on my website enjoying this blog entry, I encourage you to head over to my YouTube channel and subscribe as well! I’m growing like a weed and I have a lot of great content there and I’m always adding new projects. Stay tuned for more cool projects! Thanks for visiting!

Stuff Seth Makes specializes in woodworking and is known for creating unique handmade home decor items as well as custom rustic and modern style furniture. Based in Escondido, California but available for nationwide commissions.

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